Job Details
Position Summary with Job ResponsibilitiesPosition Description Format Position Name Senior Manager-FPIG- Controls - Paint-Sanand EV Works-TPEM Position level Level 5 DEM position name Lead Production DEM position level Level 4 FEM position name - FEM position level -Purpose of the position aWhy the positions exists bWhat will happen if there is no one in the position (no one performs the work) This position will be responsible management of Plant Monitoring system, review & effect software changes/ updates , carry out automation projects, prepare back ups for automation He should have the skill to troubleshoot PLC and other automation problemsShould be able to reprogram automation for Engineering changes.
Also this role will be responsible for achieving SQPDCME (Safety, Quality, Productivity, Delivery, Cost, Morale & Environment) targets at a line & SDT level, along with training maintenance operators on specific skills & driving improvement initiatives on the production line Dimensions of the position Non-financial: Personal Profile Education BE/B Tech (Electrical) Skills/ Competencies 1.
Core Competency in MES system & AB softwares for Plant applications Driving Execution 2 Customer Centricity 3 Leading Change 4 Operations Management 5 Business and financial acumen 6.
Problem solving orientation 7 Risk management Relevant Experience : 1Must possess overall experience of 3-8 years in the Shop technology, and must possess sound technical knowledge on PLC Controls & Automation for the respective Shop with minimum 3 years Key Responsibilities: SN.
Key Responsibility & Key Tasks Measures 1Core RequirementFundamental working knowledge of PLC logic & controls (RS Logic)
Electrical background with related experiencAllen Bradley panel view use and should have the capability to program AB servo and AB VFD drivesKawasaki programing, RS logics and related PLCFamiliarity with VFDs, Armorstart, encoders, network/Ethernet controlsStrong understanding of conveyors sw2ystem programming in addition to DH+, Ethernet, remote IOShould have skills on MES systems - FIS or FACMON or EcoEMOSCheck the readiness of the line by testing the equipment arranged by Technical Service Ensure trained manpower availabilityEducationWork ExperienceProvide inputs to Technical Services regarding specific issues faced at the line and create a detailed action report for course correctionParticipate in DAP (Design Approval Process) discussions for new models related changes in Automation and finalize the facilities layout and plan along with Planning & CPED DepartmentsMTTRMTBFJPH 2Maintenance managementShould have knowledge of Plant Monitoring softwaresReprogram for Engineering changes and update necessary back upsProvide technical specifications to the Planning team prior to procurement of machines based on the past breakdown trends, new safety & quality requirementsTake necessary actions (Kaizen, skill improvements etc) to reduce repair time for machines through and review progress on a monthly basisTry out various initiatives identified for line functionality improvements% Down Time improvement (YOY) Manpower ManagementTrain operators on specific line skills and soft skills (PLC system, MES System etc) Lead initiatives for performance readiness of Blue collar flexi manpower (with help of SQPDCME and HR) through classroom and on the job trainingsLead self-directed teams (SDT) for productivity improvementsCoordinate with SQPDCME and HR to ensure training compliance of the Operator staff Manpower requirement Training compliance 6Shop Health ManagementProvide TPM trainings to operators and reinforcing the same in cultureParticipate in ICR/ICM- cross functional teams to identify new steps to keep cost levels minimum % of Improvement MTTR, MTBF 7Safety ManagementDrive Safety Culture through BBT owners to drive Du Pont Safety Standard in the assigned maintenance areas Monitor sustenance and improvement of critical to safety (CTS) stations Monitor the requirement and usage of PPEs on the shop floor by maintenance personnelTracking and adherence to Legal requirements of safety through Legatrix systemAdhere completely to DuPont safety norms like LOTO while carrying out maintenance activitiesEnsure safety FST training for newly joined employees, contract labour and trainees % Adherence to the Safety Implementation roadmap No of Safety Observations 8Cost ManagementProvide inputs for preparation of annual Shop production budget basis of the production requirement Execute initiatives to derive value from waste Annual maintenance budget 9Other initiativesExecute actions for reduction of costs through TCS (Transportation, Consolidation, Services)Participate and execute initiatives to derive value from wasteParticipate in VAVE initiatives to drive cost reduction.
Achieve WCQ Targets Cost/per carVAVELevelTata Motors Leadership CompetenciesCustomer Centricity - Anticipating, understanding and focusing efforts on meeting the customer (stakeholders) needs or expectationsDeveloping Self and Others - Recognizing continuous development is essential for success and taking steps to develop self and helping others to excelDriving Execution - Translating strategy into action and executionLeading by Example - Encouraging and following ethical standardsLeading Change - Recognizing the need for change, initiating and adapting to changeMotivating Self and Others - Inspiring teams and individualsFunctional CompetenciesTags